Lightest brake system for a drag VW Golf

The lightest carbon ceramic brake system is designed for a drag.

Designing and manufacturing the lightest ceramic brake system for Golf GTI.
We received a term of reference to design light brake system for a car used for racing. Main requirement is – as light as possible!!!

The weight of one standard brake rotor for VW Golf GTI – 10,2 kg.
Front pads for 1 wheel weigh 1,5 kg. i.e. front pads’ full weight – 3 kg.
So the weight of front caliper is 7,2 kg.
In total the weight of standard brakes for a one wheel, front axle equals: 10,2 + 1,5 + 7,2 = 18,9 kg. It seems to be not that much, as one brake rotor for Mercedes Benz W463.276 (new Gelandewagen) weighs 20 kg.

We took Porsche 350-28 brake rotor. Designed and produced aluminum hats. Made adapter and brake lines.
So, we put together the brake system, installing it into a brake rotor to test it.

Front caliper weight – 3 332 g.
Front ceramic rotor weight is around 4 kg 🙂
And the brake system for one wheel put together – 8 220 g.
In total the weight advantage is about – 10,5 kg!!!
You can see the results and weigh-ins on photos below.

Установка задней оси на VW Golf 7

front caliper Alcon weight 3332g
front caliper Alcon weight 3332g
Front left ceramic rotor weight 3928g
Front left ceramic rotor weight 3928g
front right ceramic rotor
front right ceramic rotor
front right ceramic rotor weight 3942g
front right ceramic rotor weight 3942g
front right ceramic rotor pic2
front right ceramic rotor pic2
front right ceramic rotor pic3
front right ceramic rotor pic3
front adapter for VW Golf
front adapter for VW Golf
front adapter & fastening screws for VW Golf
front adapter fastening screws for VW Golf
brake system VW Golf CTI weight 8,22kg
brake system VW Golf CTI weight 822kg
carbon ceramic brake system VW Golf GTI pic1
carbon ceramic brake system VW Golf GTI pic1
carbon ceramic brake system VW Golf GTI pic2
carbon ceramic brake system VW Golf GTI pic2
carbon ceramic brake system VW Golf GTI pic3
carbon ceramic brake system VW Golf GTI pic3
carbon ceramic brake system VW Golf GTI pic4
carbon ceramic brake system VW Golf GTI pic4
carbon ceramic brake system VW Golf GTI pic5
carbon ceramic brake system VW Golf GTI pic5
installing brake system Vw Golf GTI in wheel disc pic1
installing brake system Vw Golf GTI in wheel disc pic1
installing brake system Vw Golf GTI in wheel disc pic2
installing brake system Vw Golf GTI in wheel disc pic2
installing brake system Vw Golf GTI in wheel disc pic3
installing brake system Vw Golf GTI in wheel disc pic3
carbon ceramic brake system set for VW Golf GTI front axle
carbon ceramic brake system set for VW Golf GTI front axle

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